Electronic Manufacturing Services

SURFACE MOUNT TECHNOLOGY

Surface-mount technology (SMT) is a method for producing electronic circuits in which the
components are mounted or placed directly onto the surface of printed circuit boards (PCBs). An electronic
device so made is called a surface-mount device (SMD).

Electronic Manufacturing Services

CONFORMAL COATING

A Conformal coating is a protective chemical coating or polymer film 25-75um thick (S50um
typical) that ‘conforms’ to the circuit board topology. Its purpose is to protect electronic circuits from
harsh environments that may contain moisture and or chemical contaminants.

Electronic Manufacturing Services

IN-CIRCUIT TESTING

In-circuit test (ICT) is an example of white box testing where an electrical probe tests a populated
printed circuit board (PCB), checking for shorts, opens, resistance, capacitance, and other basic
quantities which will show whether the assembly was correctly fabricated.

Electronic Manufacturing Services

BURN IN TESTING

Burn-in is the process by which components of a system are exercised prior to being placed in
service. If the burn-in period is made sufficiently long the system can then be trusted to be mostly free
of further early failures once the burn-in process is complete.

Electronic Manufacturing Services

ENVIRONMENT CHAMBER

An environmental chamber, also called a climatic chamber or climate chamber, is an enclosure
used to test the effects of specified environmental conditions on electronic devices and components.

Electronic Manufacturing Services

REPAIR AND REWORK

Orbittal offers a suite of PCB repair & rework services in a fully controlled ESD compliant facility,
working to workmanship standards, and our skilled workforce is trained with continuous dedication
and hard work.

Electronic Manufacturing Services

2D OPTICAL INSPECTION

20X Zoom Camera enables for inspection of electronics assemblies and in particular PCBs to ensure that
the quality of product leaving the production line is high and the items are built correctly and without
manufacturing faults.

Electronic Manufacturing Services

SOURCING

Our global sourcing specialists have a deep understanding of lifecycle cost analysis and regulatory
requirements. We are experienced at selecting suppliers and choose components and we take advantage of the
opportunities that the global supplier market offers. Orbittal believes that its sourcing and logistics capabilities and expertise provide a significant competitive advantage in terms of lower material costs, better quality and a seamless supply chain for our customers.

Electronic Manufacturing Services

FINAL ASSEMBLY/BOX BUILD ASSEMBLY

An assembly line is a manufacturing process (most of the time called a progressive assembly) in which
parts (usually interchangeable parts) are added as the semi-finished assembly moves from workstation to
workstation where the parts are added in sequence until the final assembly is produced.

Electronic Manufacturing Services

WAVE SOLDERING

In through hole assembly processes, the component leads are placed onto the board and the leads
are soldered via a wave soldering process.

Electronic Manufacturing Services

PRINTED CIRCUIT BOARD- HIGH VOLUME AND PROTOTYPE

The assembly of printed circuit boards is a multiple step process that includes surface mount
technology (SMT) and through hole technology. With a capacity of 18000 cph, Orbittal is an leading EMS
company providing high volume low mix and prototype.

R&D

AUGMENTED OPERATOR ADVISOR (AOA)

Increase efficiency and decrease costs with Augmented Operator Advisor: Augmented reality for instant diagnosis and contactless maintenance. Augmented Operator Advisor puts real-time information at your fingertips, whenever and wherever it is needed. The custom application improves operational efficiency with augmented reality – enabling operators to superimpose the current data and virtual objects onto a cabinet, machine, or plant.

The Features of the System:

• Reduce downtime
• Open electrical cabinet doors virtually
• Speed up operation and maintenance
• Find information faster with immediate access in the field to real-time data, user manuals, instructions, diagrams, etc.
• Reduce human errors
• Locate the right equipment and guide operators step-by-step to complete maintenance procedures

R&D

SMART PRODUCTION LINE MONITORING SYSTEM

The “Smart Production Line Monitoring System” is a useful tool for manufacturing / process industries to keep track of details of production figures, working / break down status of a production assembly line, convey messages to the concern department regarding the stoppage of an assembly line.

The Features of the System:

• Live Updates on Production data
• Cumulative Weekly / Monthly Status
• Live Line Break down Status
• Shift wise / Product Wise Report Generation
• Root Cause Analysis for Line Breakdown
• Auto Escalations and Alert Emails and SMS
• Wireless communication of production data

R&D

QUALITY CONTROL SYSTEM

The Features of the System:

• Quality control is the part of quality management focussed on fulfilling quality requirements
• In quality monitoring Centralized control system uses HMI, RF transmitter, RF receivers
• System manages the quality of the production if any faulty product detected, system stops respective Line until the fault is removed

R&D

SMART LED DISPLAYS

The Features of the System:

• Production Display Boards
• Parameter Displays
• Weather Parameter & Air Quality displays
• Stoppage Displays/Production Pause Monitoring System
• Safety Performance Display
• Digital Clocks, GPS Synchronized Digital Clocks
• Welfare & Safety Message Displays

R&D

REALTIME ASSET TRACKING SYSTEM

Asset tracking is the method used to track physical assets to know the location, status, and maintenance schedule of the assets. You can track your organization’s assets real-time through barcode labels, GPS or RFID tags, handheld barcode scanners, and asset management software with RTLS Technology. Asset tracking helps in maximizing asset’s efficiency and minimizing the loss.

The Features of the System:

• Real Time Asset Management
• Enables Asset Recovery and GPS Positioning
• Increase Productivity and Reduce Labor Waste
• Helps You Conduct Asset Audits and Set Stock Thresholds
• Avoid Unnecessary Repair and Maintenance Costs
• Improve Customer Service

R&D

SMART ADD ON BLOCK

The Features of the System:

• The invention belongs to the field of Electrical and Electronics engineering.
• We are in the business of manufacturing electrical distribution panels that consists of switching devices like ACB, MCCB, MCB, and Contactors.
• With this invented technology we will be able to obtain the status of switching devices, wirelessly.
• Since wired connection is not required, it is very easy to install and access.

R&D

REJECTION COUNTER

The Features of the System:

• Improve production count by monitoring rejected material
• Wireless connectivity
• Shift, day wise counting data for future application
• Performance monitoring of production
• Centralised Web application
• Real-time rejected count updates to Supervisor via SMS, Emai
• Increase profitability of plant

R&D

E-LEARNING TRAINING MODULES

The Features of the System:

• E-learning KIOSK is used to train newly joined employees
• Application provides various categories from which trainees can select respective category so that he/she can gather information needed to work in company with suitable language.
• At the end of the training session there will be a quiz which trainee should have pass to get certificate from application.

R&D

PAPERLESS OFFICES

The Features of the System:

• The documentation or paper work is converted in paperless work to easily provide all the information of respective factory, machine on HMI/ Industrial Touch Screens.
• Remote file transfer from one location to machine.
• Present a professional image to customers with mobile computing solutions.
• Greater Efficiency and Productivity.
• Secure backup of all documents.
• Real-time updates and delivery of documents.
• Reduce business costs associated with paper, printers, copiers, fax machines, ink and toner cartridges.