Owens Corning is a Fortune 500 company that has been in the business for over 50 years! As an American company, they are a leading brand and manufacturer of fiberglass composite products. They are also leaders in insulation and roofing systems. They have two manufacturing units in India working in full swing. Orbittal takes pride to work for such renowned clients and provide them with our best products.
18 months
Project Duration
40 Cr
Project Value
Our team investigated the clients’ requirements and scope consisted of EHV, HV, LV side substations and distribution with specialized grounding and infrastructure for new furnaces, along with mechanical fabrication and instrumentation and LV Systems.
Our best quality electrical and mechanical products were used for the clients’ property.
Key Highlights
TRUSTED SERVICE PROVIDER
Our Services and Process
The industry
Experts
After a detailed discussion with the expert team of engineers, we executed the major work:
Open switchyard HT / LT Panel – 212 nos
UPS Systems, HT / LT Cable / Instrument Cable-210 Km
Transformers – 9nos
Cable Trays & Raceways -13000 KM,
Power Sockets- 1618 Nos
Earth pit 130 Nos
Fabrication Steel – 60MT
R&D
AUGMENTED OPERATOR ADVISOR (AOA)
Increase efficiency and decrease costs with Augmented Operator Advisor: Augmented reality for instant diagnosis and contactless maintenance. Augmented Operator Advisor puts real-time information at your fingertips, whenever and wherever it is needed. The custom application improves operational efficiency with augmented reality – enabling operators to superimpose the current data and virtual objects onto a cabinet, machine, or plant.
The Features of the System:
Reduce downtime
Open electrical cabinet doors virtually
Speed up operation and maintenance
Find information faster with immediate access in the field to real-time data, user manuals, instructions, diagrams, etc.
Reduce human errors
Locate the right equipment and guide operators step-by-step to complete maintenance procedures
R&D
SMART PRODUCTION LINE MONITORING SYSTEM
The “Smart Production Line Monitoring System” is a useful tool for manufacturing / process industries to keep track of details of production figures, working / break down status of a production assembly line, convey messages to the concern department regarding the stoppage of an assembly line.
The Features of the System:
Live Updates on Production data
Cumulative Weekly / Monthly Status
Live Line Break down Status
Shift wise / Product Wise Report Generation
Root Cause Analysis for Line Breakdown
Auto Escalations and Alert Emails and SMS
Wireless communication of production data
R&D
QUALITY CONTROL SYSTEM
The Features of the System:
Quality control is the part of quality management focussed on fulfilling quality requirements
In quality monitoring Centralized control system uses HMI, RF transmitter, RF receivers
System manages the quality of the production if any faulty product detected, system stops respective Line until the fault is removed
R&D
SMART LED DISPLAYS
The Features of the System:
Production Display Boards
Parameter Displays
Weather Parameter & Air Quality displays
Stoppage Displays/Production Pause Monitoring System
Safety Performance Display
Digital Clocks, GPS Synchronized Digital Clocks
Welfare & Safety Message Displays
R&D
REALTIME ASSET TRACKING SYSTEM
Asset tracking is the method used to track physical assets to know the location, status, and maintenance schedule of the assets. You can track your organization’s assets real-time through barcode labels, GPS or RFID tags, handheld barcode scanners, and asset management software with RTLS Technology. Asset tracking helps in maximizing asset’s efficiency and minimizing the loss.
The Features of the System:
Real Time Asset Management
Enables Asset Recovery and GPS Positioning
Increase Productivity and Reduce Labor Waste
Helps You Conduct Asset Audits and Set Stock Thresholds
Avoid Unnecessary Repair and Maintenance Costs
Improve Customer Service
R&D
SMART ADD ON BLOCK
The Features of the System:
The invention belongs to the field of Electrical and Electronics engineering.
We are in the business of manufacturing electrical distribution panels that consists of switching devices like ACB, MCCB, MCB, and Contactors.
With this invented technology we will be able to obtain the status of switching devices, wirelessly.
Since wired connection is not required, it is very easy to install and access.
R&D
REJECTION COUNTER
The Features of the System:
Improve production count by monitoring rejected material
Wireless connectivity
Shift, day wise counting data for future application
Performance monitoring of production
Centralised Web application
Real-time rejected count updates to Supervisor via SMS, Emai
Increase profitability of plant
R&D
E-LEARNING TRAINING MODULES
The Features of the System:
E-learning KIOSK is used to train newly joined employees
Application provides various categories from which trainees can select respective category so that he/she can gather information needed to work in company with suitable language.
At the end of the training session there will be a quiz which trainee should have pass to get certificate from application.
R&D
PAPERLESS OFFICES
The Features of the System:
The documentation or paper work is converted in paperless work to easily provide all the information of respective factory, machine on HMI/ Industrial Touch Screens.
Remote file transfer from one location to machine.
Present a professional image to customers with mobile computing solutions.
Greater Efficiency and Productivity.
Secure backup of all documents.
Real-time updates and delivery of documents.
Reduce business costs associated with paper, printers, copiers, fax machines, ink and toner cartridges.